Continuous waste tyre pyrolysis plant is a kind of high efficiency pyrolysis plant on the basis of intermittent pyrolysis plant,its daily capacity is 30t,50t,60t,100t. In order to continuous operation of pyrolysis production line,the continuous waste tyre pyrolysis plant adopts PLC control system, can continuously feed, continuously discharge slag. Both in terms of operating costs and efficiency to meet the requirements of customers.Now I will mainly introduce continuous waste tyre pyrolysis plant.
Flowchat of Continuous Waste Tyre Pyrolysis Plant
Working process of continuous waste tyre pyrolysis plant
1. Tyre pretreatment
Waste tyre through the steel wire drawing machine to pull out the steel wire in the waste tyre, and then put the tyre into the tyre crusher. After the treatment of the tyre crusher, the tyres are processed into 3-5 cm pieces.
2. Feeding
Shredded tyres are fed into the reaction system by an auto-feeder. The entire feeding process is sealed. Continuous waste tyre pyrolysis plant using PLC control system, with high degree of automation, feeding no longer need manual operation.
3. Continuous pyrolysis
The pyrolysis process is controlled by PLC, PLC system accurately calculates the reaction time which can ensure that Shredded tyres is fully cracked.
4. Cooling
The pyrolyzed oil gas passes through the circulating water cooling system and becomes liquid oil.
5. Oil product collection
Liquid oil is collected into the tank. No fireworks around the oil tank.
6. Discharge carbon black
After the reaction, carbon black will be automatically discharged from the other end by a unique slag discharge system.
Advantages of Continuous Waste Tyre Pyrolysis Plant
1. Daily capacity of 30 MT,50MT raw materials, and can work 24 hours without any stop for 15-20 days;
2. Continuous feeding, continuous slag discharge, having very high production efficiency.
3. Accurate calculation system can ensure that the waste tyre is fully cracked to improve the oil yield.
4. Only need fuel for the beginning 2-3 hours, then the sync gas generates itself is enough to support heating, saving fuel cost;
5. PLC control system can saves manpower.
6. Single plant has large processing capacity and takes up less space.
Technical Specification
NO. | ITEM | Specification |
1 | Suitable Raw Materials | Small pieces of Waste tyre, rubber, waste plastic≤5cm |
2 | Operating Mode | Fully Continuous Operation |
3 | Structure | Horizontal Type Revolve |
4 | Loading and discharging | Fully Automatic Feeding and Discharging under High Temperature at Same Time |
5 | Capacity(24h) | 30ton, 50ton, 100ton |
6 | Work Pressure | Slightly Negative Pressure |
7 | Oil Yield of tyres | 40%-45% |
8 | Reactor Rotational Speed | 1R/M |
9 | Installation Power | 110kw |
10 | Cooling Method | Cycle water |
11 | Type of Drive | Sprocket Wheel |
12 | Heating Method | Hot Air |
13 | Noise dB(A) | ≤85 |
14 | Main Reactor Weight (MT) | About 20Mt |
15 | Total Weight(MT) | About 45Mt |
16 | Installation Space Required | 60m*20m |
17 | Manpower | 2 person/shift |
18 | Shipment | 5*40HC |
19 | Delivery time | ≤60Days |
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